High Intensity Mixer for Abrasive Materials

For abrasives,the most important abrasive product manufactured is the grinding wheel. Made of abrasive grain and a binder, or “bond”,usually vitreous, ceramic bond. The ability or quality of the grinding wheel is controlled by the nature of the bond used and the ratio of abrasive to bond, measured by a weight meter.
In the manufacture of grinding wheels, YECHUANG MT intensive mixer ,with specific weighing scales, ensures the precise amounts of the abrasive grain and bonding materials at first.

Under the action of advanced inclined mixing technology,all the bond mixture will be thoroughly mixed and evenly distributed together with the abrasive grain.This guarantees the high quality of the grinding wheel and other abrasive products.

Abrasives
-for abrasive grains (coating),
e. g.
– corundum
– silicon carbide
– zirconium aluminum oxide
– diamond

Grinding tools
-ceramic-bonded grinding media
-synthetic resin-bonded grinding media
-metal-bonded grinding media
– flex wheels
– coated abrasives
– vibratory grinding media
– ceramic vibratory grinding media
– plastic-bonded vibratory grinding media

The unique structure and advanced working principles

With unique outline structure of 30° inclined angle mixing bowl, mixing pan in clockwise rotation plus high speed rotating three-dimensional mixing tools in anticlockwise, our intensive mixers are adopted with world-leading mixing principles:

• When mixing under the strong mechanical shearing force , the inclined rotating mixing bowlbrings the material to the top, rolling of granules dropping under gravity and peeled off by the multi-purpose scraper, which primely realize the vertical mixing.
• The mixing tool can run variably, slow to fast for mixing ,granulating,increase of rolling energy .(i.e. the input of power into the mix can thus becontrolled specifically,thus the granule sizes can be controlled accordingly)
• The separation between material move and mixing process allows the speed of the mixing tool variable within wide limits.
• The material of mixing bowl contacted with materials could all be SS 316or SS304 , to prevent it from corrosion and to extend the lifespan of mixing bowl.

Product Details

Part Name: Mixing Bowl

Brand: YECHUANGMT

Original: China(mainland)

Bottom,cover and side walls with smooth finished surfaces for easy cleaning. Individually designed to charge and discharge according to the product parameters and the conditions of installation.

Part Name: Lubrication Oil Pump

Brand: Tilorms

Original: China(Taiwan)

Applying Tilorms model RF-3 lubrication control system(made in Taiwan),monitoring the hydraulic pump and reducer oil temperature,oil level real-timely.

Part Name: Electric Motor

Brand: Siemens Beide

Original: Sino-Germany Joint Venture

The mixing rotor driving motor is at the back top of the mixer. Power requirement,speed and the type of power transmission are chosen in accordance with the particular application.

Part Name: Hydraulic Pressure Pump Station

Brand: Kompass

Original: China(Taiwan)

We use Taiwan Kompass hydraulic pressure pump station to serve the oil cylinder. Normally, since the factors of safety on shipment,the oil will be empty when delivery.

Main Parameters