High Intensity Mixer For Abrasive Material

Category
  • The mixing tool can be run variably, slow to fast
  • The input of power into the mix can thus be controlled specifically
  • High tool speeds allow
    – fines to be mixed optimally
    – agglomerates to be disintegrated perfectly
    – very small amounts of additives to be mixed in optimally
  • Medium tool speeds allow coarse grains to be completely coated with a binder
  • The abrasive material mixer is not only suitable for mixing but also for kneading/plasticizing

description >>

Abrasive material mixer is important in the production of grinding wheels made of abrasive grains and a binder or “bond” (usually a vitreous ceramic bond). The ability or quality of the grinding wheel is controlled by the nature of the bond used and the ratio of abrasive to bond, measured by a weight meter.
In the manufacture of grinding wheels, YECHUANG MT intensive mixer, with specific weighing scales, ensures the precise amounts of the abrasive grain and bonding materials at first.

Yechuang MT

Under the action of advanced inclined mixing technology, all the bond mixtures will be thoroughly mixed and evenly distributed together with the abrasive grain. This guarantees the high quality of the grinding wheel and other abrasive products.

Abrasives
-for abrasive grains (coating),
e. g.
– corundum
– silicon carbide
– zirconium aluminum oxide
– diamond

Grinding tools
-ceramic-bonded grinding media
-synthetic resin-bonded grinding media
-metal-bonded grinding media
– flex wheels
– coated abrasives
– vibratory grinding media
– ceramic vibratory grinding media
– plastic-bonded vibratory grinding media

abrasive material mixer

The unique structure and advanced working principles of Abrasive Material Mixer

With a unique outline structure of 30° inclined angle mixing bowl, mixing pan in clockwise rotation plus high speed rotating three-dimensional mixing tools anticlockwise, our intensive mixers are adopted with world-leading mixing principles:

  • When mixing under the strong mechanical shearing force, the inclined rotating mixing bowl brings the material to the top, rolling granules dropping under gravity and peeling off by the multi-purpose scraper, which primely realizes the vertical mixing.
  • The mixing tool can run variably, slow to fast for mixing, granulating, increase of rolling energy. (i.e. the input of power into the mix can thus be controlled specifically, thus the granule sizes can be controlled accordingly)
  • The separation between material movement and the mixing process allows the speed of the mixing tool variable within wide limits.
  • The material of the mixing bowl contacted with materials could all be SS 316 or SS304, to prevent it from corrosion and to extend the lifespan of the mixing bowl.

The unique structure and advanced working principles of Abrasive Material Mixer

Product Details

Mixing Bowl

Part Name: Mixing Bowl

Brand: YECHUANGMT

Original: China(mainland)

Bottom, cover, and side walls with smooth finished surfaces for easy cleaning. Individually designed to charge and discharge according to the product parameters and the conditions of installation.

Lubrication Oil Pump

Part Name: Lubrication Oil Pump

Brand: Tilorms

Original: China(Taiwan)

Applying Tilorms model RF-3 lubrication control system(made in Taiwan), monitoring the hydraulic pump and reducer oil temperature, and oil level real-timely.

Electric Motor

Part Name: Electric Motor

Brand: Siemens Beide

Original: Sino-Germany Joint Venture

The mixing rotor driving motor is at the back top of the mixer. Power requirement, speed, and the type of power transmission are chosen in accordance with the particular application.

Hydraulic Pressure Pump Station

Part Name: Hydraulic Pressure Pump Station

Brand: Kompass

Original: China(Taiwan)

We use Taiwan Kompass hydraulic pressure pump station to serve the oil cylinder. Normally, since the factors of safety on shipment, the oil will be empty when delivery.

 

Main Parameters of High Intensive Mixer

Item/Model MX11 MX12 MX15 MX19 MX24
Mixing Bowl Mixing Volume 120L/200KG 200L/300KG 500L/500KG 1000L/1000KG 2000L/2000KG
Bowl Dimensions Ø1100*750 Ø1250*800 Ø1500*820 Ø1900*890 Ø2400*1050
Inclined Angle 30° 30° 30° 30° 30°
Rotating Speed 20rpm 22rpm 17rpm 12rpm 15rpm
Driving Motor Power 7.5KW 11KW 11KW 15KW 45KW
Mixing Rotor Rotor Dia. 580mm 650mm 700mm 900mm 1100mm
Rotating Speed 600rpm 600rpm 500rpm 500rpm 500rpm
Driving Motor Power 22KW 37KW 55KW 75KW 160KW
Discharging Door Discharging Way Hydraulic Central Discharge Hydraulic Central Discharge Hydraulic Central Discharge Hydraulic Central Discharge Hydraulic Central Discharge
Pressure 70Kg/cm2 70Kg/cm2 70Kg/cm2 70Kg/cm2 70Kg/cm2
Hydraulic Pump Power 2.2KW 2.2KW 3.75KW 3.75KW 3.75KW
Dimensions(L*W*H)mm 210*1500*2100 2200*1700*2300 2800*1970*2600 3300*2680*2500 3900*2920*2500
Weight(KG) 3500 4300 7000 11000 18000

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