China Ceramic Proppant Granulator wholesale customized

  • Ceramic Proppant Granulator
  • Ceramic Proppant Granulator
  • Ceramic Proppant Granulator
  • Ceramic Proppant Granulator
  • Ceramic Proppant Granulator
  • Ceramic Proppant Granulator
Ceramic Proppant Granulator

This is an advanced granulation process,which realizes mixing,granulating and drying functions in only one single machine.The mixtures will be heated up to a certain temperature at the first stage,then they will be transported into the rotating mixing pan,to be mixed,granulated and dried in the same machine.At last,the granules will be cooled to ambient temperature by a special multiple belt cooler to obtain the finished granules.


Ceramic Proppant Granulator

Proppant Granulator

This is an advanced granulation process,which realizes mixing,granulating and drying functions in only one single machine.The mixtures will be heated up to a certain temperature at the first stage,then they will be transported into the rotating mixing pan,to be mixed,granulated and dried in the same machine. At last,the granules will be cooled to ambient temperature by a special multiple belt cooler to obtain the finished granules.

The final granules have stable grain gradable distribution and extremely low amount of fines,thus they have very low porosity,high bulk density and stable strength properties.

At the final stage,this granulation process makes the granules dried quickly and directly,therefore,there is no need to use additional dryer and other auxiliary equipment.

This granulation process is very flexible,requiring very small space.

The process doesn’t need harsh environment,with little effects by the environment changes,even no effects.

Comparative to the traditional room temperature granulation process,the production cost control is apparently much lower,almost saving 50% or even more comprehensively.


Nowadays, this special granulation technology has been applied to the preparation of ceramsite proppants,bauxite,fly ash,cat litter and other materials for granulation.

Ceramic Proppant Granulator

Zirconia Granules

Materials:Zirconia Powder+Water

Mixer Rotor:Granulating Rods

Fly Ash Granules

Materials:Fly Ash(Pulverized Fuel Ash or Coal Ash)+Water

Mixer Rotor:Granulating Rods

Bauxite Granules

Materials:Bauxite(Aluminous Soil)+Sodium Silicate(Water Glass)

Mixer Rotor:Mixing Blades


The unique structure and advanced working principles

With unique outline structure of 30° inclined angle mixing bowl, mixing pan in clockwise rotation plus high speed rotating three-dimensional mixing tools in anticlockwise, our intensive mixers are adopted with world-leading mixing principles:

  • When mixing under the strong mechanical shearing force , the inclined rotating mixing bowl brings the material to the top, rolling of granules dropping under gravity and peeled off by the multi-purpose scraper, which primely realize the vertical 

mixing.

  • The mixing tool can run variably, slow to fast for mixing ,granulating,increase of rolling energy .(i.e. the input of power into the mix can thus be controlled specifically,thus the granule sizes can be controlled accordingly)

  • The separation between material move and mixing process allows the speed of the mixing tool variable within wide limits.

  • The material of mixing bowl contacted with materials could all be SS 316 or SS304 , to prevent it from corrosion and to extend the lifespan of mixing bowl.




ceramic sand granulator

Proppant Granulator


Thus it offers users the following significant advantages:

  •  Mixing processes and mixing speeds can be adjusted to suit the respective formula.

  •  The granulator is suitable for mixing and granulating.

  • This provides a cost-effective solution for the production of granules (Mixing, granulation, drying processes accomplished once in the same equipment and improving the thermal efficiency)

  •  High tool speeds allow

  -dry basic materials to be homogenized optimally

  -microgranules to be formed after addition of liquids

  •  Low tool speeds allow bigger granules to be formed and rounded,granules up to 6mm possible

  •  Special tools enable high yields of fine granules to be obtained(e.g.0.2 to 0.8mm)

  •  Various sizes(5L to 3000L) with diverse materials of wear mixing tools and discharge ways optional.

  •  Mix temperatures of up to 100℃ are possible

  •  Significant cost savings compared to thermal granulation and fluid-bed agglomeration


PRODUCT DETAILS


Ceramic Proppant Granulator

Part Name:Mixing Bowl

Brand: YECHUANGMT

Original: China(mainland)

Bottom,cover and side walls with smooth finished surfaces for easy cleaning.Individually designed to charge and discharge according to the product parameters and the conditions of installation.

Part Name:Lubrication Oil Pump

Brand: Tilorms

Original: China(Taiwan)

Applying Tilorms model RF-3 lubrication control system(made in Taiwan),monitoring the hydraulic pump and reducer oil temperature,oil level real-timely.

ceramic sand granulator
Proppant Granulator

Part Name:Electric Motor

Brand: Siemens Beide

Original: Sino-Germany Joint Venture

The mixing rotor driving motor is at the back top of the mixer.Power requirement,speed and the type of power transmission are chosen in accordance with the particular application.

Part Name:Hydraulic Pressure Pump Station

Brand: Kompass

Original: China(Taiwan)

We use Taiwan Kompass hydraulic pressure pump station to serve the oil cylinder.Normally, since the factors of safety on shipment,the oil will be empty when delivery.

Ceramic Proppant Granulator

PRODUCT FEATURES

  •  Short processing time ,low space requirement,economical construction cost

  •  Less wear compared to press agglomeration

  •  Granulating result and granulating quality remain unchanged even if only partial quantities are mixed, down to 30% of the nominal capacity

  •  Less structural maintenance with high energy saving

  •  Convenient maintenance with super long service life

  •  Continuous or batch-wise operation both available

  •  The granulator can be heated or cooled


MAIN PARAMETERS

Model

Item

MX11

MX12

MX15

MX19

MX24

 

 

Mixing Bowl

Mixing Volume

120L/200KG

200L/300KG

500L/500KG

1000L/1000KG

2000L/2000KG

Bowl Dimensions

Ø1100*750

Ø1250*800

Ø1500*820

Ø1900*890

Ø2400*1050

Inclined Angle

30°

30°

30°

30°

30°

Rotating Speed

20rpm

22rpm

17rpm

12rpm

15rpm

Driving Motor Power

7.5KW

11KW

11KW

15KW

45KW


Mixing Rotor

Rotor Dia.

580mm

650mm

700mm

900mm

1100mm


Rotating Speed

600rpm

600rpm

500rpm

500rpm

500rpm


Driving Motor Power

22KW

37KW

55KW

75KW

160KW

 

Discharging Door

Discharging Way

Hydraulic Central Discharge

Hydraulic Central Discharge

Hydraulic Central Discharge

Hydraulic Central Discharge

Hydraulic Central Discharge


Pressure

70Kg/cm2

70Kg/cm2

70Kg/cm2

70Kg/cm2

70Kg/cm2


Hydraulic Pump Power

2.2KW

2.2KW

3.75KW

3.75KW

3.75KW

Dimensions(L*W*H)mm

210*1500*2100

2200*1700*2300

2800*1970*2600

3300*2680*2500

3900*2920*2500

Weight(KG)

3500

4300

7000

11000

18000


Innovative Design Respectively,Applied to All Industries

Ceramics

ceramic sand granulator

Refractories

Proppant Granulator

Fertilizers

Ceramic Proppant Granulator

Carbon

ceramic sand granulator

Abrasives

Proppant Granulator

Welding Materials

Ceramic Proppant Granulator

Animal Feeds

ceramic sand granulator




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