High Intensity Mixer For Abrasive Materials

  • High Intensity Mixer For Abrasive Materials Manufacturers, High Intensity Mixer For Abrasive Materials Factory, Supply High Intensity Mixer For Abrasive Materials
  • High Intensity Mixer For Abrasive Materials Manufacturers, High Intensity Mixer For Abrasive Materials Factory, Supply High Intensity Mixer For Abrasive Materials
  • High Intensity Mixer For Abrasive Materials Manufacturers, High Intensity Mixer For Abrasive Materials Factory, Supply High Intensity Mixer For Abrasive Materials
  • High Intensity Mixer For Abrasive Materials Manufacturers, High Intensity Mixer For Abrasive Materials Factory, Supply High Intensity Mixer For Abrasive Materials
  • High Intensity Mixer For Abrasive Materials Manufacturers, High Intensity Mixer For Abrasive Materials Factory, Supply High Intensity Mixer For Abrasive Materials
  • High Intensity Mixer For Abrasive Materials Manufacturers, High Intensity Mixer For Abrasive Materials Factory, Supply High Intensity Mixer For Abrasive Materials
High Intensity Mixer For Abrasive Materials

For abrasives,the most important abrasive product manufactured is the grinding wheel. Made of abrasive grain and a binder, or “bond”,usually vitreous, ceramic bond. The ability or quality of the grinding wheel is controlled by the nature of the bond used and the ratio of abrasive to bond, measured by a weight meter.

High Intensity Mixer for Abrasive Materials

Abrasive Material Mixer

For abrasives,the most important abrasive product manufactured is the grinding wheel. Made of abrasive grain and a binder, or “bond”,usually vitreous, ceramic bond. The ability or quality of the grinding wheel is controlled by the nature of the bond used and the ratio of abrasive to bond, measured by a weight meter.

friction material mixer

In the manufacture of grinding wheels, YECHUANG MT intensive mixer ,with specific weighing scales, ensures the precise amounts of the abrasive grain and bonding materials at first. Under the action of advanced inclined mixing technology,all the bond mixture will be thoroughly mixed and evenly distributed together with the abrasive grain.This guarantees the high quality of the grinding wheel and other abrasive products.


Abrasives


-for abrasive grains (coating),

e. g.

- corundum

Grinding tools

-ceramic-bonded grinding media

-synthetic resin-bonded grinding media

-metal-bonded grinding media

- flex wheels

- silicon carbide

- zirconium aluminum oxide

- diamond

- coated abrasives

- vibratory grinding media

- ceramic vibratory grinding media

- plastic-bonded vibratory grinding media

high intensity mixer


The unique structure and advanced working principles

Abrasive Material MixerWith unique outline structure of 30° inclined angle mixing bowl, mixing pan in clockwise rotation plus high speed rotating three-dimensional mixing tools in anticlockwise, our intensive mixers are adopted with world-leading mixing principles:

  • When mixing under the strong mechanical shearing force , the inclined rotating mixing bowl brings the material to the top, rolling of granules dropping under gravity and peeled off by the multi-purpose scraper, which primely realize the vertical mixing.

  •  The mixing tool can run variably, slow to fast for mixing ,granulating,increase of rolling energy .(i.e. the input of power into the mix can thus be controlled specifically,thus the granule sizes can be controlled accordingly)

  • The separation between material move and mixing process allows the speed of the mixing tool variable within wide limits.

  •  The material of mixing bowl contacted with materials could all be SS 316 or SS304 , to prevent it from corrosion and to extend the lifespan of mixing bowl.

friction material mixer

Thus it offers users the following significant advantages:

  •  The mixing tool can be run variably, slow to fast

  •  The input of power into the mix can thus be controlled specifically

  •  High tool speeds allow

- fines to be mixed optimally

- agglomerates to be disintegrated perfectly

- very small amounts of additives to be mixed-in optimally

  •  Medium tool speeds allow coarse grains to be completely coated with binder

  •  The mixer is suitable for producing slightly trickling press bodies (easier filling of molds)

  •  The mixer is not only suitable for mixing but also for kneading / plasticizing

  •  The mixer is suitable to transfer fine material mixes into granules (easier filling of molds)

  •  Less pore forming(better filling of molds)

 

Further Advantages:

  •  Mixing processes and mixing speeds can be adjusted to the respective formula

  •  Only one moving tool, thus easy cleaning

  •  Removable mixing pan if mixers are used in sizes from 5 L and 8-10 L

  •  Discharge by tilting of mixing pan if mixers are used in sizes of 40 L and 150 L

  •  Operation under explosion protection conditions / with vacuum enables working with organic solvents

  •  The mixer can be heated

  •  Mix temperatures of up to 250°C are possible

  •  Available size from 5 L

  • Clearly low wear also with highly abrasive process material


PRODUCT DETAILS


high intensity mixer

Part Name:Mixing Bowl

Brand: YECHUANGMT

Original: China(mainland)

Bottom,cover and side walls with smooth finished surfaces for easy cleaning.Individually designed to charge and discharge according to the product parameters and the conditions of installation.

Part Name:Lubrication Oil Pump

Brand: Tilorms

Original: China(Taiwan)

Applying Tilorms model RF-3 lubrication control system(made in Taiwan),monitoring the hydraulic pump and reducer oil temperature,oil level real-timely.

Abrasive Material Mixer
friction material mixer

Part Name:Electric Motor

Brand: Siemens Beide

Original: Sino-Germany Joint Venture

The mixing rotor driving motor is at the back top of the mixer.Power requirement,speed and the type of power transmission are chosen in accordance with the particular application.

Part Name:Hydraulic Pressure Pump Station

Brand: Kompass

Original: China(Taiwan)

We use Taiwan Kompass hydraulic pressure pump station to serve the oil cylinder.Normally, since the factors of safety on shipment,the oil will be empty when delivery.

 

high intensity mixer


PRODUCT FEATURES

  • The maximum uniformity of material mixing in minimum time.

  • Dry mixing: Distinctly fewer repairs due to wear compared to cylindrical mixers

  • Mixing result and mixing quality remain unchanged even if only partial quantities are mixed, down to 30% of the nominal capacity

  • Less structural maintenance with high energy saving

  • Convenient maintenance with super long service life

  • High effective volume,small working area,economical construction cost

  • Continuous or batch-wise operation both available

  • Since there is only one mixing tool,easier to clean


MAIN PARAMETERS

Model

Item

MX11

MX12

MX15

MX19

MX24

 

 

Mixing Bowl

Mixing Volume

120L/200KG

200L/300KG

500L/500KG

1000L/1000KG

2000L/2000KG

Bowl Dimensions

Ø1100*750

Ø1250*800

Ø1500*820

Ø1900*890

Ø2400*1050

Inclined Angle

30°

30°

30°

30°

30°

Rotating Speed

20rpm

22rpm

17rpm

12rpm

15rpm

Driving Motor Power

7.5KW

11KW

11KW

15KW

45KW

 

Mixing Rotor

Rotor Dia.

580mm

650mm

700mm

900mm

1100mm

Rotating Speed

600rpm

600rpm

500rpm

500rpm

500rpm

Driving Motor Power

22KW

37KW

55KW

75KW

160KW

 

Discharging Door

Discharging Way

Hydraulic Central Discharge

Hydraulic Central Discharge

Hydraulic Central Discharge

Hydraulic Central Discharge

Hydraulic Central Discharge

Pressure

70Kg/cm2

70Kg/cm2

70Kg/cm2

70Kg/cm2

70Kg/cm2

Hydraulic Pump Power

2.2KW

2.2KW

3.75KW

3.75KW

3.75KW

Dimensions(L*W*H)mm

210*1500*2100

2200*1700*2300

2800*1970*2600

3300*2680*2500

3900*2920*2500

Weight(KG)

3500

4300

7000

11000

18000


Innovative Design Respectively,Applied to All Industries

Ceramics

Abrasive Material Mixer

Refractories

friction material mixer

Fertilizers

high intensity mixer

Carbon

Abrasive Material Mixer

Abrasives

friction material mixer

Welding Materials

high intensity mixer

Animal Feeds

Abrasive Material Mixer



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