High Intensity Mixer For Abrasive Materials

High Intensity Mixer for Abrasive Materials

For abrasives,the most important abrasive product manufactured is the grinding wheel. Made of abrasive grain and a binder, or “bond”,usually vitreous, ceramic bond. The ability or quality of the grinding wheel is controlled by the nature of the bond used and the ratio of abrasive to bond, measured by a weight meter.

In the manufacture of grinding wheels, YECHUANG MT intensive mixer ,with specific weighing scales, ensures the precise amounts of the abrasive grain and bonding materials at first. Under the action of advanced inclined mixing technology,all the bond mixture will be thoroughly mixed and evenly distributed together with the abrasive grain.This guarantees the high quality of the grinding wheel and other abrasive products.

The unique structure and advanced working principles

With unique outline structure of 30° inclined angle mixing bowl, mixing pan in clockwise rotation plus high speed rotating three-dimensional mixing tools in anticlockwise, our intensive mixers are adopted with world-leading mixing principles:

• When mixing under the strong mechanical shearing force , the inclined rotating mixing bowl brings the material to the top, rolling of granules dropping under gravity and peeled off by the multi-purpose scraper, which primely realize the vertical mixing.

•  The mixing tool can run variably, slow to fast for mixing ,granulating,increase of rolling energy .(i.e. the input of power into the mix can thus be controlled specifically,thus the granule sizes can be controlled accordingly)

• The separation between material move and mixing process allows the speed of the mixing tool variable within wide limits.

•  The material of mixing bowl contacted with materials could all be SS 316 or SS304 , to prevent it from corrosion and to extend the lifespan of mixing bowl.

Thus it offers users the following significant advantages:

•  The mixing tool can be run variably, slow to fast

•  The input of power into the mix can thus be controlled specifically

•  High tool speeds allow

- fines to be mixed optimally

- agglomerates to be disintegrated perfectly

- very small amounts of additives to be mixed-in optimally

•  Medium tool speeds allow coarse grains to be completely coated with binder

•  The mixer is suitable for producing slightly trickling press bodies (easier filling of molds)

•  The mixer is not only suitable for mixing but also for kneading / plasticizing

•  The mixer is suitable to transfer fine material mixes into granules (easier filling of molds)

•  Less pore forming(better filling of molds)

Further Advantages:

•  Mixing processes and mixing speeds can be adjusted to the respective formula

•  Only one moving tool, thus easy cleaning

•  Removable mixing pan if mixers are used in sizes from 5 L and 8-10 L

•  Discharge by tilting of mixing pan if mixers are used in sizes of 40 L and 150 L

•  Operation under explosion protection conditions / with vacuum enables working with organic solvents

•  The mixer can be heated

•  Mix temperatures of up to 250°C are possible

•  Available size from 5 L

• Clearly low wear also with highly abrasive process material

PRODUCT DETAILS

	Part Name:Mixing Bowl Brand: YECHUANGMT Original: China(mainland) Bottom,cover and side walls with smooth finished surfaces for easy cleaning.Individually designed to charge and discharge according to the product parameters and the conditions of installation.
Part Name:Lubrication Oil Pump Brand: Tilorms Original: China(Taiwan) Applying Tilorms model RF-3 lubrication control system(made in Taiwan),monitoring the hydraulic pump and reducer oil temperature,oil level real-timely.
	Part Name:Electric Motor Brand: Siemens Beide Original: Sino-Germany Joint Venture The mixing rotor driving motor is at the back top of the mixer.Power requirement,speed and the type of power transmission are chosen in accordance with the particular application.
Part Name:Hydraulic Pressure Pump Station Brand: Kompass Original: China(Taiwan) We use Taiwan Kompass hydraulic pressure pump station to serve the oil cylinder.Normally, since the factors of safety on shipment,the oil will be empty when delivery.

PRODUCT FEATURES

• The maximum uniformity of material mixing in minimum time.

• Dry mixing: Distinctly fewer repairs due to wear compared to cylindrical mixers

• Mixing result and mixing quality remain unchanged even if only partial quantities are mixed, down to 30% of the nominal capacity

• Less structural maintenance with high energy saving

• Convenient maintenance with super long service life

• High effective volume,small working area,economical construction cost

• Continuous or batch-wise operation both available

• Since there is only one mixing tool,easier to clean

MAIN PARAMETERS

Innovative Design Respectively,Applied to All Industries

Ceramics

Refractories

Fertilizers

Carbon

Abrasives

Welding Materials

Animal Feeds